At
Worlds of Fun there is a bumper car ride called "Der Fender Bender". For some reason I'm calling this, that.
This, "that" which I speak of is a tubing bender. First we need to know the radius.
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Then we need two pieces of plywood, or something that will work.
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Then draw the inside and outside radius on the pieces of wood. And screw these two pieces of wood together.
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The trick now it to cut the radius at an angle. I'm able to adjust my circular saw to cut at a 45 degree angle.
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Now flip one of the pieces so they will cradle the tubing.
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Strap on end down and start bending.
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That's a piece of 1-1/8" tubing that did not bend. infact it cracked to wood where it's strapped to. For steel like this I need stronger wood, but it works perfectly for my 1/2" (Pictures to come).
3 comments:
That fiberboard or even MDF is pretty weak structurally. I would try hardwood and/or fill the "v" with epoxy and trowel/sand it with tubing to get a tighter fit. Plate steel or steel strap on the outside edges might help too. These wood forms are limited to large radii.
I have a 1 1/8" die for my stand up conduit bender if you need it. The die could be used alone in a vise. I also have a JD-2 but with only the 1 1/4" die so far.
Dave
Olathe
I was able to bend the 1/2" with it. Yea I figured it would crack or break, I just wanted to test it to see what would happen and what is possible.
Hopefully I get it done tonight (8/13). I've got one side done and now I have to match the other side.
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